loader image
Select Page

BMS Hardware-in-the-Loop Testing & Development

 

This is a HILS system to develop and verify the control logic of BMS (Battery Management Systems). It simulates the cell state of a battery using analog outputs that can be freely configured via  software (PC). The system can simulate from a small number of cells to 192 cells stacked in series to give a larger voltage.

 

Battery HILS can be used to develop and verify efficient control logic by eliminating issues when using real batteries, such as reproducing degraded battery conditions, long charging times, and safety.

 

A&D’s battery HILS provides a lineup of I/O cards necessary for developing and verifying the control logic of the BMS. It also supports third-party battery models. The system can be used immediately upon delivery through system construction engineering to model integration to connecting the BMS to the HILS.

Detail Your Project
HIL Simulation
BMS Test

BMS Hardware-in-the-Loop
Testing & Development (BMS Test)

The testing of Battery Management Systems (BMS) with real Li-ion batteries can be costly and time consuming. Using a system such as A&D’s BMS Hardware-in-the-Loop (HiL) system will help shorten the development cycle of a BMS system. In addition to reducing the cost and time it also makes BMS testing more flexible and traceable, easier to reproduce and safer when testing beyond the normal range of battery operation. A&D has taken great care in developing state-of-the-art BMS Testing and HIL Simulation.

 

  • Simulate up to 192 battery cells
  • Expandable in increments of 12 cells
  • Multi-functional
    • Disconnect function
    • Voltage monitoring
    • Current measurement
    • Noise contamination (optional)
  • Supports modeling in Simulink®
  • Storage space for BMS available in rack

Multi-functional and Compact

  • Battery cell voltage output, cell voltage/current monitoring, disconnection, and noise superimposition are integrated into a dedicated battery HILS I/O board.
  • A single I/O board can simulate 12 cells. The number of cells can be expanded by adding additional boards (up to 192 cells).
  • System Size: 570 (W) x 1440 (H) x 850 (D) mm and can support up to 192 cells.
  • As the system is based on the HILS platform “HELIOS”, it supports various sensors, simulated switches, and communication functions.

Safe Design

  • Special storage area for the BMS provides safety from high-voltage parts.
  • Temperature monitoring inside the enclosure and overcurrent protection are provided for unattended continuous operation.

 

Ready to Use

  • Standard applications (Simulink model + operation GUI) with functions such as cell voltage setting and measurement is provided.
  • Provides system construction engineering from model integration to BMS connection.

 

Battery Model

  • Battery models from Nexty Electronics can be used.
  • Calculates battery status such as cell voltage, temperature, and charge rate by inputting load current to the battery model.
  • Any other custom Simulink based Battery Model can be integrated.

Specifications of Cell Voltage Simulator

Item

Specifications

Size (System Rack)

570 (W) x 1440 (H) x 850 (D) mm

Cell Voltage Output Range

0 to 5 V

Cell Voltage Output Accuracy

±1 mV

Cell Voltage Output Output Current

±200 mA

Cell Voltage Measurement Functions

0 to 5 V

Cell Current Measurement Functions

±200 mA range / ±20 mA range

Failure Simulation

Yes

Noise Overlap

Please contact us for detailed specifications.

Related Products
Real-time simulation and control

Real-time Simulation & Control (Lab)

Procyon is a high-speed real-time simulation and control platform, customizable for a diverse range of applications in a Lab Setting.
Real-time simulation and control
Engine HILS

ECU & Engine HILS (Hardware-in-the-Loop Simulation)

Ideal platform for large-scale HILS systems and integrated HILS systems.
Engine HILS
ADX

Real-Time Simulation & Control (Portable)

ADX is a high-speed measurement and control system that can be customized for a wide variety of applications from any testing environment.
ADX
Lab management

Software Tools

LabWorX Suite of products will transform a collection of test systems into one managed lab.

iTest software platform for GUI, test creation, etc.

GSIL is a simulation tool for development of in-vehicle ECU software. Software development can be started from the early development phase when there is no hardware.

 

Get In Touch

United States | Ann Arbor, MI
OPEN MONDAY-FRIDAY 8am-5pm ET
 

SALES: (734) 822-9502

SUPPORT: (734) 822-9556

 

Location

4622 Runway Blvd
Ann Arbor, MI 48108

Email

contact@aanddtech.com

A&D Europe | United Kingdom

Location

24 Blacklands Way
Abingdon, Oxfordshire OX14 1DY United Kingdom

 

Phone:

+44 (1235) 55 04 20 Ext 131

 

Email:

ptservice@aanddeurope.com

A&D Europe | Germany

Location

Berliner Allee 65
D-64295 Darmstadt
Germany

 

Phone:

+49(6151) 397 52 50

Fax:

+49(6151) 397 51 00

 

Email:

info@aanddeurope.com

Send Us a Message

Download Product Brochure

Enter the following information to download the A&D Product Brochure!

Download Here

DownloadLabWorX Brochure

Enter the following information to download the LabWorX Product Brochure!

Download Here

Eddy Current Dyno Controller

A&D's Dual-Loop Dyno Controller

Enter the following information to activate the download button

Download Here